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UT Austin Researchers Demonstrate Dual-Light 3D Printing With Seamless Soft-Hard Integration

This dual-wavelength curing method creates strong gradient interfaces in a single pass, unlocking high-resolution prototypes for medical devices, robotics, stretchable electronics.

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Building a gun on a 3D printer - stock photo.

Overview

  • The Nature Materials paper published June 30 details a custom resin and dual-light system that uses violet and ultraviolet wavelengths to cure soft and rigid regions in one continuous print.
  • Scientists embedded a molecule with two reactive groups to enable chemical ‘communication’ at the interface, producing a strong, gradual transition without weak points.
  • The team printed a working knee joint with elastic ligaments and rigid bones alongside a stretchable electronic prototype featuring a bendable gold wire and stiff supports.
  • Compared with prior multimaterial approaches, the process delivers faster throughput, finer resolution and stronger interlayer adhesion using a simple, affordable printer setup.
  • The accessible platform is poised for rapid adoption in research labs, hospitals and educational institutions and could accelerate next-generation prosthetics, medical devices and soft robots.