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Tesla Confirms Dual U.S. Production for AI5 and AI6 as It Pursues In‑House Chip Fabs

Musk says the approach is about control of Tesla’s AI roadmap rather than short‑term supply.

Overview

  • Elon Musk confirmed AI5 and AI6 will be manufactured at Samsung’s Taylor, Texas fab and TSMC’s Arizona fab, with each foundry producing slightly different versions that run Tesla’s software identically.
  • Musk said AI5 is still in development with samples and possibly limited units expected in 2026 and higher volumes targeted in 2027, with AI6 planned roughly a year later and aiming for about 2x AI5 performance.
  • Analyst Ming‑Chi Kuo said Musk’s remarks validate a shift toward full control of Tesla’s chip roadmap, citing geopolitical risk, R&D flexibility and vertical integration rather than mere supply constraints.
  • Musk reiterated long‑term plans to build Tesla‑owned high‑volume fabs, sometimes described as a ‘TeraFab,’ though locations and timelines have not been detailed.
  • Korea JoongAng Daily reports Tesla’s Samsung deal is valued at about $16.5 billion, while other analysts caution that building fabs and moving away from incumbent suppliers carry significant cost and execution risks.