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Single-Site Nickel Catalyst Could Let Recyclers Skip Sorting Polyolefins

Lab results show conversion of mixed PE and PP into liquid oils under milder conditions, with PVC contamination unexpectedly boosting activity.

Overview

  • A Northwestern-led team reports in Nature Chemistry an inexpensive cationic single-site nickel catalyst that selectively hydrogenolyzes polyolefins.
  • Versus prior nickel systems, it operates about 100°C lower at half the hydrogen pressure, requires roughly 10× less catalyst, and delivers about 10× higher activity.
  • The catalyst tolerated feedstocks with up to roughly 25% PVC by weight and showed accelerated performance in the presence of this typical contaminant.
  • Reactions converted polyethylene and polypropylene into oils and waxes suitable as feedstocks for lubricants, fuels, candles, and related products, and the catalyst was regenerable using alkylaluminum.
  • Researchers say the approach could reduce or bypass costly pre-sorting, but scalability, economics, and testing on real waste streams remain to be validated; the study involved collaborators at Purdue and Ames National Laboratory and received support from the U.S. Department of Energy and Dow.