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Porsche Fast-Tracks Cayenne Electric With Digital Twin, Skips 120 Prototypes

Porsche targets a late‑2025 unveiling following a development process it says ran about 20% faster.

Overview

  • Engineers moved directly from digital whole‑vehicle testing to pre‑series builds, largely replacing about 120 early prototypes with virtual equivalents.
  • A new composite test bench with four synchronous motors simulates road surfaces, tyre slip and environmental conditions while measurements are checked against a real‑time digital twin.
  • Pre‑series SUVs underwent extreme‑climate trials from roughly 50°C heat in the UAE and Death Valley to about −35°C in Scandinavia to validate thermal management and charging behavior.
  • Despite extensive simulation and AI, Porsche says experienced test drivers perform the final tuning on tracks and public roads, with endurance runs totaling around 150,000 km per vehicle.
  • The EV is slated to launch alongside combustion and hybrid Cayennes, with industry reports pointing to roughly 400 kW peak DC charging, 10–80% in about 16 minutes and optional wireless charging, which Porsche has not formally confirmed.