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Passengers Settle $1 Billion Lawsuit Over 737 Max 9 Door Plug Failure

FAA-ordered inspections remain in force following NTSB findings of missing bolts that led to the door plug blowout.

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Overview

  • The lawsuit by three Alaska Airlines Flight 1282 passengers, who sued after a 737 Max 9 door plug blew out at 16,000 feet on January 5, 2024, was dismissed with prejudice on July 7 following an undisclosed settlement.
  • The NTSB’s June 2025 final report attributed fault to Boeing, finding that four missing bolts allowed the door plug to loosen over more than 100 flights before detaching.
  • Boeing has committed to implement NTSB safety recommendations and to strengthen manufacturing quality controls under FAA oversight.
  • The FAA continues enhanced inspections and production checks for all 737 Max 9 jets after initially grounding the fleet and prompting Alaska Airlines to inspect over 60 aircraft.
  • The settlement closes high-profile litigation as Boeing works to restore confidence in its safety practices following federal investigations and whistleblower revelations.