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ORNL Demonstrates Fast, Scalable Semiconductor DC Breaker for Medium-Voltage Grids

The prototype promises safer, more efficient DC power distribution on the path to 10 kV capacity

Prasad Kandula and Marcio Magri Kimpara set up a test rig for medium-voltage circuit breakers developed to protect direct current grid systems.

Overview

  • The ORNL prototype interrupts 1.4 kV faults in under 50 microseconds, outpacing previous thyristor-based breakers by a factor of four to six.
  • Researchers connected multiple thyristor modules in series to handle up to 1.8 kV without compromising interruption speed.
  • Teams at ORNL are working to extend the series architecture toward 10 kV to meet voltage demands of future DC grids.
  • By leveraging industry-standard thyristors, the design cuts component costs and makes semiconductor protection competitive with mechanical breakers.
  • Semiconductor breakers offer rapid response and reduced arcing risk, which could improve safety and efficiency for AI data centers and renewable power networks.