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NTSB Preliminary Finds Fatigue Cracks After Engine Separation in Deadly UPS MD-11 Crash

Emergency directives have triggered inspections across MD-11 fleets plus related DC-10 models.

Overview

  • Airport surveillance frames show the left engine and pylon detaching during rotation and arcing over the wing as a fire ignited, with the jet failing to climb above about 30 feet.
  • NTSB materials analysis found fatigue cracks and overstress fractures in the left pylon’s aft mount lugs and a circumferential fracture of the spherical bearing.
  • The aircraft struck a UPS warehouse, a storage yard, and a petroleum recycling facility, leaving a debris path of roughly 3,000 feet, with 14 dead—including three crew—and 23 injured.
  • The 34-year-old MD-11F had about 93,000 flight hours and 21,000 cycles; the left pylon aft mount’s last required visual inspection was in October 2021, with special detailed inspections not yet due.
  • Investigators have downloaded two hours of good-quality CVR audio and 63 hours of FDR data and are examining recovered hardware, with a final NTSB report expected in 18–24 months.