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NTSB Calls for Fix on Boeing 737 Max Engine Smoke Hazard

The FAA will mandate a permanent mitigation once Boeing and CFM deliver a software update expected in the first quarter of 2026.

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Overview

  • The NTSB issued a rare urgent safety bulletin on June 18 recommending modifications to CFM International LEAP-1B engines after identifying a smoke risk following bird strikes.
  • Investigators found that activation of the engine’s load reduction device can allow oil into the hot section, generating smoke that infiltrates the cockpit or passenger cabin.
  • The FAA has agreed to implement the NTSB’s recommendations and will require operators to install a permanent mitigation within an appropriate timeframe once the software fix is finalized.
  • Boeing and CFM International are collaborating on a software design update to automate airflow shutoff and prevent smoke buildup, reducing reliance on pilots’ manual intervention.
  • The bulletin follows two 2023 Southwest Airlines bird-strike incidents in Havana and New Orleans and comes against the backdrop of the 737 Max’s prior crashes in 2018 and 2019.