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NTSB Blames Excessive Grinding for Alaska Airlines 737 Gear Collapse

Heat damage from excessive grinding in a 2018 overhaul fractured a critical pin, prompting the addition of a new inspection step.

Orange County Fire Authority responds to passenger on plane where landing gear collapsed.

Overview

  • The NTSB published its final report on May 27, 2025, attributing the August 20, 2023 gear collapse to maintenance errors.
  • Investigators found that excessive grinding during a July 5, 2018 overhaul generated heat damage and removed material, leading to a fatigue crack after about 4,000 flights.
  • During the landing at John Wayne-Orange County Airport, the left main gear failed, forcing all 112 passengers and crew to evacuate via stairs without injuries.
  • Sunvair, the MRO specialist in Valencia, California, performed the original overhaul and has since added an extra trunnion pin inspection to its process.
  • The Boeing 737-800 sustained wing damage but was repaired and returned to service four months after the incident.