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MIT Fuel Cell Achieves Over 1,200 Wh/kg for Electric Aviation

Propel Aero plans to build a brick-sized prototype within a year after lab tests confirmed unmatched energy density accompanied by CO₂-capturing byproducts.

image: ©Heychli iStock
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CREDIT: GRETCHEN ERTL

Overview

  • The liquid sodium metal fuel cell uses sodium–air reactions across a ceramic electrolyte to generate electricity with a stack-level density exceeding 1,200 Wh/kg, roughly triple that of lithium-ion batteries.
  • Lab-scale prototypes have been tested in both vertical and horizontal configurations under controlled humidity, confirming consistent power output and the formation of removable sodium hydroxide byproducts.
  • Expelled sodium compounds naturally absorb CO₂ to form sodium carbonate or bicarbonate, offering a potential strategy for atmospheric carbon capture and ocean deacidification.
  • MIT-incubated startup Propel Aero aims to develop a brick-sized, 1,000-watt-hour version within a year, targeting large drones as its initial commercial use case.
  • Beyond electric aviation, the high energy density and zero-carbon emissions profile could extend to shipping, rail transport and heavy-duty trucking with a projected three-year path to production.