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MIT Engineers Develop Breakthrough Membrane to Revolutionize Crude Oil Fractionation

The innovative polyimine membrane could cut energy use for oil separation by 90%, with industrial trials and scalability pathways already underway.

MIT engineers developed a membrane, pictured, that filters the components of crude oil by their molecular size, an advance that could dramatically reduce the amount of energy needed for crude oil fractionation.

Overview

  • MIT researchers have designed a membrane that separates crude oil components by molecular size, eliminating the need for energy-intensive heat-based fractionation.
  • The membrane, created using interfacial polymerization and incorporating imine bonds and triptycene, resists swelling and ensures high selectivity for hydrocarbon separation.
  • Laboratory tests demonstrated 20× enrichment of toluene and efficient separation of naphtha, kerosene, and diesel by molecular size, showcasing its performance.
  • Existing manufacturing techniques for water desalination membranes can be adapted to mass-produce this new polyimine membrane, enabling industrial scalability.
  • The development, funded in part by ExxonMobil, has the potential to significantly reduce global energy consumption and CO₂ emissions from oil refining.