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Laser-Engineered Solar Thermoelectric Generator Yields 15× Power Gain

Femtosecond-laser etching of tungsten absorbers with plastic trapping layers alongside laser-textured aluminum sinks widens the temperature gap in lab prototypes to multiply output without altering semiconductors

Credit: University of Rochester/J. Adam Fenster
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Overview

  • The University of Rochester team reported peer-reviewed results showing that a lab-scale STEG prototype delivers roughly 15× more power than previous designs by optimizing its hot and cold sides.
  • Researchers applied femtosecond-laser etching to tungsten to create a 'black metal' absorber and added a plastic 'mini-greenhouse' layer to trap heat on the hot side.
  • Laser-textured aluminum heat sinks doubled cooling performance and boosted the temperature differential driving the Seebeck effect.
  • Prototype devices successfully powered LEDs in lab tests, pointing to potential uses in IoT sensors, wearable gadgets, and off-grid renewable systems.
  • Additional scaling, field validation, durability assessment, and cost analysis are required before the technology can be commercialized.