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Laser-Driven Optofluidics Expands 3D Microfabrication Beyond Polymers

A femtosecond laser steers particles into 2PP-built microtemplates, yielding free-standing microstructures across metals, oxides, carbon materials, and semiconductors.

Overview

  • Researchers at the Max Planck Institute for Intelligent Systems and the National University of Singapore report the technique in Nature, published January 28, 2026.
  • The method uses prefabricated hollow polymer templates printed by two-photon polymerization, with a focused laser creating a local thermal gradient that drives particle-laden flow through a small opening.
  • After filling the mold, the polymer template is removed to leave a free-standing structure whose particles are held together by van der Waals forces rather than chemical bonding.
  • Demonstrations include microvalves that sort particles in hair-thin channels and multi-material microrobots that respond to light or external magnetic fields.
  • The team positions the approach as overcoming two-photon polymerization’s material limits and enabling new microscale devices, with broader deployment beyond lab demonstrations still to come.