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KIST Engineers Metal-Free Electric Motor With Purified Carbon Nanotube Coils

By using a lyotropic liquid crystal purification method to strip metal impurities, researchers achieved CNT conductivity levels sufficient to power a scale-model motor, demonstrating a path to lighter electric vehicles.

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What a CNT CSCEC-wound electric motor could look like instead of copper

Overview

  • KIST researchers developed a lyotropic liquid crystal-assisted purification process that removes metallic catalyst residues from carbon nanotubes without harming their nanostructure.
  • Purified CNTs were fabricated into core-sheath composite cables and wound into motor coils that delivered controllable RPM responses in a fully carbon-based test motor.
  • Team demonstrations included running a scale-model car motor at 2–3 volts, validating the feasibility of entirely metal-free CNT motor coils for practical applications.
  • Although CNT coils weigh one-fifth as much as copper windings, they currently exhibit lower electrical conductivity and incur higher manufacturing costs.
  • Published in Advanced Composites and Hybrid Materials, the work lays the foundation for lighter, more energy-efficient systems in electric vehicles, drones and aerospace platforms.