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KIER Carbon Cloth Electrode Achieves 800-Hour Seawater Electrolysis Milestone

The lab prototype cut energy losses by 25% without metal leaching under industrial currents, setting the stage for durability trials beyond 1,000 hours.

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Overview

  • The acid-treated carbon cloth electrode maintained stable hydrogen production for over 800 continuous hours at 500 mA/cm² in real seawater.
  • A ruthenium-modified cobalt-molybdenum catalyst on the hydrophilic support achieved a 25% overpotential reduction and delivered 1.3× higher hydrogen evolution efficiency.
  • Post-operation analysis detected no leaching of ruthenium or cobalt, demonstrating strong corrosion resistance in chloride-rich conditions.
  • Researchers fabricated a 25 cm² electrode prototype to demonstrate feasibility for scaling up to industrial-size modules.
  • KIER plans to extend durability testing past 1,000 hours and pursue large-area module and stack integration toward commercial demonstration.