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Jeep Recalls Nearly 113,000 Wrangler and Grand Cherokee 4xe SUVs Over Engine Casting Debris

Regulators say sand left from block casting can trigger catastrophic failures, with fixes still in development and owner notices due by late December.

Overview

  • Recall 25V766 (manufacturer 78C) covers 112,859 plug-in hybrids, with affected VINs now searchable on NHTSA.gov.
  • Impacted vehicles include 2024–2025 Wrangler 4xe and 2023–2025 Grand Cherokee 4xe built with 2.0L engines cast in Mexico between June 7, 2023, and March 4, 2025.
  • NHTSA warns the defect can cause catastrophic engine failure, fire, or unrecoverable loss of propulsion, sometimes preceded by engine knocking or a warning lamp.
  • Stellantis logged 36 fires, 50 loss‑of‑propulsion reports, 144 warranty claims, 36 customer assistance records, 50 other service records, and three injuries with no crashes as of Oct. 20.
  • A permanent repair is under development; owners are advised to avoid driving and park vehicles outdoors, with notification letters planned for mailing by Dec. 29, 2025.