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Intel’s 18A Process Suffers Sub-10% Yields on Panther Lake Chips

Persistent defects with single-digit yields are driving Intel to accelerate optimizations to avoid margin-damaging losses

Intel logo is seen near computer motherboard in this illustration created on January 8, 2024. REUTERS/Dado Ruvic/Illustration/File Photo
Future Intel gaming laptop CPUs have "three times too many" defects, says report
An image about Intel 'struggles' with next-gen Panther Lake CPUs as its Intel 18A yield rates are trash
Ironically, the whole point of Panther Lake was meant to be improved profitability over Lunar Lake, which is manufactured by TSMC in Taiwan, rather than Intel's own fabs.

Overview

  • Current yields of Panther Lake chips on 18A range between 5% and 10%, far below the over-50% threshold Intel historically requires for profitable volume production
  • High defect rates—approximately three times above acceptable standards—threaten to force sales at reduced margins or even losses if throughput does not improve
  • CFO David Zinsner disputed reports of single-digit yields and said profit margins will remain pressured until output quality rises
  • CEO Lip-Bu Tan has tapped supply-chain partners and shared detailed test data to intensify efforts to boost 18A yield performance
  • Intel has warned it may exit leading-edge manufacturing entirely if it cannot secure external customers for its next-generation 14A process