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Hyundai Recalls 135,386 Santa Fe SUVs for Starter Cover Fault Found in Crash Tests

Owner notifications start Dec. 1, with free dealer inspections offered.

Overview

  • The action covers 2024–2025 Santa Fe SUVs built from Dec. 28, 2023 to July 7, 2025, according to NHTSA filings.
  • An improperly installed B+ terminal cover on the starter motor can contact the cooling fan, creating an electrical short and, in extreme cases, a fire risk after a crash.
  • Engineers observed smoke during an NCAP frontal crash test; Hyundai replicated the condition and estimates roughly 1% of vehicles may have the issue.
  • Dealers will inspect and reinstall the cover at no cost, with owner letters scheduled for Dec. 1; recall number 285, VIN checks available on NHTSA, and Hyundai can be reached at 855-371-9460.
  • Hyundai cites one November 2024 report indicating signs of a thermal event and reports no U.S. crashes, injuries, or fatalities linked to the defect.