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GAO: F-35 Block 4 Scaled Back, Delayed to 2031 as TR-3 Problems Persist

A new subprogram with a fresh cost estimate is due this fall.

Overview

  • The watchdog reports Block 4 is at least $6 billion over prior estimates and will deliver fewer capabilities than originally planned.
  • Lockheed delivered 110 aircraft in 2024 and all were late by an average of 238 days, with TR-3 cited as the primary cause.
  • The Pentagon has accepted about 174 jets with TR-3 hardware but immature software for training use pending retrofit.
  • GAO found incentive structures rewarded late performance, allowing fees on aircraft up to 60 days late, and urged DOD to reevaluate fees and contractor capacity.
  • Parts shortages and engine delays continue to strain production, with more than 4,000 shortages and 52 jets pulled from the line, while engine and cooling upgrades now push post–Block 4 capabilities into the early 2030s and total lifecycle costs above $2 trillion.