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Flame-Retardant Polymers Enable Fire-Safe Lithium Metal Batteries and Guide Next Production Steps

Adaptation of production methods alongside byproduct safety checks follows successful 220 °C fire-suppression tests in battery prototypes.

Overview

  • Lab prototypes of lithium metal batteries incorporated a flame-retardant polymer that breaks down above 100 °C to release fire-suppressing agents.
  • In controlled trials exceeding 120 °C, standard cells reached 1000 °C and ignited, whereas polymer-enhanced prototypes peaked at 220 °C without fire or explosion.
  • The polymer mechanism smothers flammable gases at the cathode and stabilizes anode reactions to prevent thermal runaway.
  • Integration trials show the technology aligns with existing battery manufacturing workflows, although equipment tuning is needed for polymer infusion.
  • Researchers are now focused on scaling production and verifying that the extinguishing byproducts pose no toxicity risks for mass deployment.