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Explosion and Fire at MRPL Refinery in Mangaluru Kills One, Injures Several

Authorities say a high-pressure Cold Separator ruptured inside the Coker Hydrotreater, with a formal inquiry to examine equipment failure to identify safety lapses

Overview

  • A loud blast and fire struck MRPL’s Coker Hydrotreater unit around midday on Wednesday, September 30, leaving one worker dead and several others wounded.
  • MRPL reported the fire began after a Cold Separator operating at high pressure ruptured and said crews isolated the unit and brought the blaze under control within a few hours.
  • Police identified the deceased as contract worker Manish Karkera and hospitals reported a seriously burned patient, Rajesh Baptist, with about 35% burns while others suffered minor injuries.
  • The shockwave was felt kilometres away, shattering windowpanes and causing structural complaints, and authorities ordered airport checks and told local hospitals to stand ready.
  • District officials have opened a detailed probe to inspect the separator, equipment integrity and safety procedures, and any extended outage could affect MRPL’s Phase-III processing until repairs are completed.