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DGCA Mandates Fuel Switch Lock Checks for Boeing 787 and 737 Fleets

The AAIB found both engine fuel controls shifted to cutoff seconds after takeoff—carriers must complete inspections by July 21

Wreckage of Air India's Boeing 787-8 aircraft, which was operating flight AI 171 from Ahmedabad to London, was placed under tight security, seen a month after the tragedy, in Ahmedabad, Saturday, July 12, 2025.
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‘Raises questions, provides no answers’: What global pilots say on Air India plane crash report

Overview

  • The DGCA has ordered all Indian operators of Boeing 787 and specified 737 models to inspect fuel control switch locking mechanisms and submit compliance reports by July 21
  • India’s AAIB preliminary report ruled out mechanical or maintenance defects and pinpointed near-simultaneous cutoff of both engine fuel switches as the crash trigger
  • Etihad Airways, Singapore Airlines and regulators in the UK and South Korea have launched parallel inspections of Boeing 787 fuel control switch locks
  • A 2018 FAA advisory had recommended but not mandated checks on Boeing fuel switch locks, resulting in uneven operator follow-through until the DGCA directive
  • Air India records show the crashed Dreamliner’s throttle control module was replaced in 2019 and 2023 for unrelated issues, and cockpit voice recordings revealed pilot confusion over the fuel cutoff