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Cornell Team Advances Underwater 3D-Printed Concrete Ahead of March DARPA Demo

The DARPA challenge prioritizes seafloor‑sediment mixes, pushing teams toward autonomous, low‑visibility printing.

Overview

  • Cornell researchers report steady tank trials using a 6,000‑pound industrial robot, producing multiple underwater print samples each week.
  • The concrete mix is nearing DARPA’s high seafloor‑sediment target, a requirement intended to reduce cement transport at sea.
  • Preventing washout remains a central hurdle, with anti‑washout additives raising viscosity and forcing a pumpability versus strength tradeoff.
  • The fabrication group built a sensor‑equipped control box integrated with the robot arm to guide printing despite turbidity and near‑zero visibility.
  • Teams are preparing for a March bake‑off to 3D‑print an underwater arch, as Cornell integrates materials progress with real‑time sensing and control.