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Cigarette-Butt Pellets Strengthen Asphalt and Reduce Production Temperatures

Published tests show that mixes containing 40% reclaimed pavement with wax-bound filter pellets achieve superior crack resistance

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Crack resistant asphalt using cigarette butts

Overview

  • Researchers from the University of Granada and the University of Bologna, with Chinese government co-funding, processed de-ashed cigarette filters into wax-bound pellets combining crushed cellulose fibers and PLA plastic.
  • In laboratory trials, asphalt mixtures with 40% reclaimed pavement and filter pellets released reinforcement fibers that improved stiffness, tensile strength, fatigue resistance, and reduced thermal shrinkage.
  • The Fischer-Tropsch-type wax binder lowers bitumen viscosity, enabling lower manufacturing temperatures and cutting energy consumption and pollutant emissions.
  • Findings published July 11 in Construction and Building Materials mark the first peer-reviewed validation of this circular economy approach to road engineering.
  • The research team plans to refine pellet formulations and scale pilot applications to support sustainable, large-scale infrastructure deployment.