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Cigarette-Butt Pellets Boost Asphalt Strength Ahead of Pilot Trials

Laboratory results confirm enhanced crack resistance with lower emissions ahead of planned pilot road trials.

Overview

  • Researchers from the University of Granada and University of Bologna cofinanced by China developed a pelletization process that binds shredded cigarette-butt fibers with Fischer–Tropsch wax for asphalt reinforcement.
  • LabIC UGR tests demonstrate that asphalt mixtures incorporating up to 40% recycled pellets deliver superior crack resistance and increased ductility compared to conventional mixes.
  • During asphalt production, pellet wax melts to release cellulose and PLA fibers that reinforce the matrix, improve binder retention, adjust bitumen viscosity and lower mixing temperatures.
  • Preliminary findings show the approach can reduce energy consumption and pollutant emissions while repurposing billions of slow-degrading cigarette filters.
  • Following laboratory validation, the team is preparing larger-scale road trials later this year to assess real-world performance and scalability.