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China Orders Massive EV Recalls Targeting Recessed Door Handles

Regulators require software fixes, warning labels and some part changes to reduce the risk of occupants being trapped after crashes and will ban current recessed handle designs from 2027.

Overview

  • China’s State Administration for Market Regulation issued recall orders on Aug 21–22 that cover more than four million vehicles with hard-to-find mechanical emergency door releases.
  • Tesla accounts for the largest share with about 2.98 million cars recalled for door-handle issues and a separate recall of roughly 2.7–2.74 million vehicles over inadequate driver-monitoring methods.
  • Remedies ordered include added warning labels, over-the-air software updates to lower windows after crashes, activation of interior-camera monitoring and selective part replacements, with Tesla’s door-handle remedy scheduled to start on Sept. 25.
  • The regulator said the measures respond to cases where electrically actuated recessed handles became hard to operate after power loss, including accidents that left occupants trapped or fatally injured.
  • The actions signal a policy shift that will force design changes in China’s big electric-vehicle market, influence global makers and invite follow-up scrutiny from overseas agencies such as the U.S. NHTSA.