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Bristol NHS Centre Fits First Bespoke 3D‑Printed Facial Prosthesis to Crash Survivor

The Bristol 3D Medical Centre unites scanning, design, printing on one NHS site to create tailored prosthetics for complex injuries.

Overview

  • Dave Richards, 75, sustained third‑degree facial burns, lost an eye, and suffered multiple fractures after a 2021 collision with a speeding drunk driver.
  • He is the first publicly reported patient fitted with a bespoke facial prosthesis produced at the new Bristol 3D Medical Centre under North Bristol NHS Trust.
  • The custom device matches his skin, hair and eye color, while an orbital prosthesis and 3D‑printed neck scar splints have eased scar tension and improved comfort.
  • Clinicians cite dynamic surface scanning, skin‑safe resins, and materials that mimic bone, with longitudinal scans used to track healing and adjust fittings.
  • The driver received a three‑year sentence and a seven‑year driving ban, with multiple reports of release after about 18 months, a reduction Richards says left him dissatisfied.