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Apple Confirms 3D‑Printed Titanium USB‑C Port in iPhone Air to Enable Ultra‑Thin Design

Apple cites roughly one‑third lower material use with improved strength.

Overview

  • Apple confirms the iPhone Air uses a 3D‑printed titanium USB‑C port made via metal additive manufacturing.
  • According to the company, the part is thinner and stronger while using about 33% less material than a forged port.
  • The engineering change addresses thickness constraints in ultra‑thin hardware to fit the Air’s slim chassis.
  • Reports indicate the port’s data transfer remains limited to USB 2.0 speeds up to 480 Mb/s.
  • The 3D‑printed port appears unique to iPhone Air, with pre‑orders starting Friday at 5 a.m. PT and launch on September 19.