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A380 Maintenance Surge Tests Airlines’ Superjumbo Fleet Plans

The European regulator’s 95 directives since 2020 have doubled A380 maintenance demands worldwide.

Overview

  • EASA has issued 95 airworthiness directives for the A380 since January 2020, about twice the number for comparable large Boeing jets.
  • Mechanical faults such as leaking escape slides, cracked seals and ruptured landing-gear axles have triggered costly delays including multi-day holds for Qantas flights.
  • Comprehensive inspections can require up to 60,000 labour hours, prompting carriers to send A380s to repair hubs in Manila, Dresden and China.
  • With Boeing’s 777X delayed and Airbus unable to ramp up A350 output, airlines lack viable large-capacity alternatives to the out-of-production superjumbo.
  • British Airways will begin cabin overhauls in 2026 and Emirates has committed to flying its A380s into the next decade despite rising upkeep costs.