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3D printing method uses single resin to form permanent parts and sacrificial supports

Researchers leverage dual-wavelength light to trigger independent polymerization pathways in a one-pot resin

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Overview

  • The technique uses a custom vat photopolymerization printer that emits dual-wavelength light to cure epoxy monomers into permanent structures and acrylate monomers into dissolvable support scaffolds from a single resin.
  • The resin blends acrylate/methacrylate monomers, which solidify under visible light, with epoxy monomers that harden under ultraviolet light, enabling orthogonal curing in a one-step process.
  • Immersion of printed objects in a sodium hydroxide solution dissolves support scaffolds in about 15 minutes, yielding nontoxic degradation products.
  • The researchers demonstrated the approach on complex geometries such as interlocking rings, a ball-in-cage assembly and dual-helix spheres.
  • Potential applications span tissue engineering scaffolds, embedded mechanical joints and micro-mechanical devices in biomedical and advanced manufacturing sectors.